Solution Overview
This comprehensive tire recycling solution processes whole waste tires through multiple stages — primary shredding, secondary crushing, steel wire separation, and granule classification — to produce clean rubber granules suitable for sports surfaces, rubber products, and construction applications. The line is designed for continuous operation with minimal manual intervention.
Process Flow
Tire Feeding
Whole tires are loaded onto the conveyor via hydraulic feeder.
Primary Shredding
Tire shredder reduces whole tires into 50-150mm rubber chips.
Steel Wire Separation
Magnetic separator extracts steel wire from rubber chips.
Secondary Grinding
Granulator further reduces chips into 1-4mm rubber granules.
Fiber Removal
Air separator removes textile fiber from rubber granules.
Classification & Packing
Vibrating screen classifies granules by size for packaging.
Key Highlights
Turnkey Solution
Complete line from tire feeding to final product packaging, ready for installation.
High Purity Output
Steel recovery rate 99.5%, fiber removal rate 99.8% for market-grade rubber granules.
Low Operating Cost
Automated PLC control requires only 2-3 operators per shift.
Flexible Configuration
Adjustable output sizes from rubber chips to fine powder based on market demand.
Equipment Configuration
TS-200 Tire Shredder
Primary shredding stage, 2-5 t/h capacity
Granulator Unit
Secondary grinding to target granule size
Magnetic Separator
Removes ferrous wire from material stream
Air Classifier
Separates textile fiber from rubber
Vibrating Screen
Multi-deck screen for size classification
Control Panel
Centralized PLC control for entire line
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